iTray Sealer Machines
iTRAY Sealer Machines allow to pack and to seal the products in preformed trays made by aluminum and carton with compatible Lid film by pressure sealing.
Different classes of machines are designed for high or small demands in industrial scale. Besides the food industry, iTRAY Sealer Machines are used in other sectors such as: medical, cosmetic, parts, etc.
Our machines are entirely designed, engineered and tested in our company and can be connected to the Industry 4.0 platform.
iTRAY Sealer Machines offer suitable solutions to pack every kind of fresh food products in the following shapes:
TOP SEAL
tray sealing only
These packs protect the product from contact and mechanical influences but do not have any properties which extend shelf life.
SKIN
packaging tightly
The product packs under vacuum, closepacked and sealed to the entire surface of product as a secondary skin.
MAP
packaging with modified atmosphere
The atmosphere in the pack is replaced under vacuum and then inert gases are injected to extend the shelf-life of the product.
EASY-PEEL
an opening aid
Easy Peel is an easy-to-open sealing film. It is an excellent alternative to clamshell food containers and rigid plastic lids.
FLAT BOARD SKIN
a ”second skin” with a rigid cardboard base
The packaging encloses the product tightly and seals it to the entire surface of the carton tray.
iTray 2.2
The iTray 2.2 concentrates the high technology of our large sealer machines into a table top. It is versatile and easy to use.
The Semiautomatic iTray 2.2 Sealer is able to match all the packaging needs required by the market, including innovative systems such as protective atmosphere IN VACUUM GAS and SKIN.
The quality of the materials used and the attention to building details ensure extreme packaging accuracy and reliability.
Top Seal
Made of Aisi 304 steel and anodised aluminium to ensure maximum hygiene
Operating cycle managed by PLC for precise and regular performance
Machine setting by a very intuitive touch screen
Micrometric setting of compressed air and flash gas pressures
Digital sensors of vacuum and flash gas detection
Automatic film rewinder with setting of the programmable rewinder to optimise film waste
Maximum customisation on the choice of trays
Simple to use with easy maintenance, cleaning and mould replacement
It is supplied with die-cutting, vacuum pump, automatic waste rewinder
CE and UL certified
iTray 3.2
iTray 3.2 Semi-Automatic Sealer Machine packs with or without MAP in any combination between tray and compatible sealing film. Reliability, durability and comprehensive service define our machine, designed with high-quality materials and respecting all the safety and hygiene standards required by law.
A suitable machine for packaging small and medium-sized batches into new or existing production environments.
Simple and intuitive to operate, reliable and versatile.
Sigillatura in natura
Designed in stainless steel and treated aluminium
Operated intuitively with easy maintenance, cleaning and mould replacing
The standard model is equipped with free-standing, pump, cutting unit, motor to collect waste automatically
All operations are managed by PLC to an accurate and steady work
iTray 4.2
This is an automatic tray sealer designed with innovative technologies to reduce the consume of packaging materials and energy.
Reliable, ground-breaking hygienic design and maintenance, as well as a wide range of configurations and individually tailored solutions are just some of the resilient elements of this automatic tray sealers.
Sigillatura in natura
Designed in stainless steel 304 and anodized aluminium, it is suitable to work in humid and aggressive environment with all the electronic devices hermetically sealed according to the protection class IP 65
The touch screen electronic control can be operated simply and intuitively. In the recipe memory, 30 different programs can be stored for a variety of products and called up at the press of a button
The standard model only runs in TOP SEAL (10 cycles for minute) or VACUUM PACKAGING (5 cycles for minute)
and selected through touch screen.
Automatic tray sealer have an easy-to-clean and maintenance design
Trays are loaded and positioned by brushless motors to grant precision and quick,
but soft movements even with liquids inside the trays.
High-quality machine parts conform to CE and ISO Standards
Change of moulds are fast and simple
iTray 5.2 & 7.2
The iTRAY 5.2 and 7.2 Automatic Sealer Machines allow to pack any combination of trays and films.
They are designed to grant the maximum reliability and sanitation, to offer shorter cleaning and servicing times and to be placed anywhere thanks to their compact dimensions.
Each one of the iTray Sealer Machines is individually designed to the customer’s requirements as regards to the products, the tray and demands of production. They can be also equipped with some accessories and be seamlessly completed at the end of the production line.
iTray 5.2
iTray 7.2
Sigillatura in natura
Designed in stainless steel 304 and anodized aluminium, they are suitable to work in humid and aggressive environment (Protection class IP 65)
The touch screen electronic control can be operated simply and intuitively. In the recipe memory, 99 different programs can be stored for a variety of products and called up at the press of a button
Trays are loaded and positioned by brushless motors to grant precision and quick
but soft movements even with liquids inside the trays
Film winder by brushless motors grants absolute precision in the printed film position
The die parts and film can be changed quickly when packaging with different tray sizes.
No specialized personnel is required.
The process of TOP SEAL or MAP packaging is singly selectable by touch screen
High-quality machine parts conform to CE and ISO Standards
iTray Automatic Sealers have an easy-to-clean and maintenance design
The iTray 7.2 is designed with a larger mould area
Integrations & Accessories
CONTROLING YOUR MACHINE VIA SMARTPHONE
Taking advantage of WiFi network jointly to an innovative technology, it is possible to control your machine remotely. In fact, it is possible to control your machine through your smartphone or your tablet that shows the machine control panel. This allows you to:
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Controlling and changing machine parameters remotely
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Adjusting the sealed cycle
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Changing the temperatures of the sealing moulds
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Changing the length of the lid film
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Switching on and off the vacuum function including the precise vacuum and inert gas values
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Checking the level of the production
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Checking if there were some discontinuation during the packaging process
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Improving the productive system to establish the right costs of production
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Storing and choosing, in the recipe memory, 99 different programs for a variety of packaging products
Scale, labeller, cover device and others can be integrated seamlessly to a complete production line. Your iTray Sealer can also be equipped with several accessories, such as:
Cart for mould withpre-heating system
Print centred system
Residual oxygen monitoring instrument with map
Unloading belt with alignment
Tray dispenser
Rotating table
Dosage or filling systems
Enlarged loading area
Increased loading floor